How to Cut Glass with String, Nail Polish Remover, and Fire (FIRE!)

I can’t tell you where I first saw this idea — no really, it’s all a blogosphere blur — but the technique is basically the same everywhere.  After all, it’s based on science, and for the most part, science is pretty much non-negotiable.

This has also been at the top of my to do list for 3 months… Did I mention that?  But as with most things at the top of my to do list, somehow it got put to the backburner… and then the holidays happened… and then I ran out of excuses.  So here we are today!

And now for your DIY/science nerd/crafty times pleasure…

Cutting Glass with a Piece of String, Nail Polish…


You will need:

  • a clean and empty bottle
  • string (I used yarn)
  • fire: a lighter, matches, whatever
  • acetone (or nail polish remover with acetone in it)
  • a bowl or sink full of cold water

(Here’s where I’m supposed to tell you to do this in a well-ventilated area with protective glasses and gloves.  Be smart, folks.  DIY/science nerd/crafty times projects are not a good reason to go to the hospital.)

First, take a bottle — any type of bottle will do, but I used a beer bottle in my case (a Brooklyn Lager bottle to be exact — holla!).  The bottle must be empty, so you need to make sure the contents have been disposed of, e.g., consumed.  You may have to take one for the team.  (Take one for the team responsibly.)

After the bottle is empty, cleaned, and dry, wrap a piece of string where you will like to make the cut (ideally, you want to do this so the curvature of the neck of the bottle is no longer part of the final product).  You can use any kind of string (as far as I know), but I used yarn in my example, AND I doubled the piece of string so it was a little thicker.

After you’ve wrapped the piece of string and tied it off, slide it off the bottle and soak it in acetone or nail polish remover that contains acetone.  After the string is saturated, slide it back onto the bottle.

The string marks the line where the glass will be cut, so unless you want an angular or jagged cut, make sure the string is level all the way around.

Then it’s fire time!  (Don’t worry, I’m not a pyro, it’s just that it’s rare that I get a chance to say a phrase like “It’s fire time!”– I felt I had to seize the opportunity.)

Remember that little ol’ safety warning I gave at the beginning of this thing? OK.  I’ve done my job.

Holding the bottle sideways with the bottom closest to you, use a lighter to light the string (and therefore the acetone).  I recommend lighting it in one place, and rotating the bottle by holding it from the bottom so it burns evenly all the way around. Once the flame has almost died down, quickly submerge it in cold water (I recommend a sink or bowl of water — as long as it can be fully submerged).  You will hear a loud crack as the two halves separate underwater.

After the two parts separate, you can recycle the top part (or reuse it as a funnel?) and keep the bottom half.  Ta da!   This is not one of those perfect, works-every-time kind of things; it may take you a few tries (it took me about three).

cut bottle yarn acetone

The most important things for this to be successful are the string being fully saturated and submerging the bottle right before the flame dies down.  If you wait until it has burned off all of the acetone, it will no longer be hot enough to break the glass (the hot part of the bottle + the cold water = the bottle separated in two halves).

The glass will probably still be a bit jagged, so these should definitely not be used as drinking glasses — unless you have a fancy dremel tool with a glass cutting bit (which I don’t have).

If you’re just going to use these as vases or votive holders (or candle holders, if you do the homemade-melt-your-own-candle-wax thing), then you can just try sandpaper or wet-and-dry emery paper (the latter of which I’ve never used before, but I hear tales of great success).

That’s it!  Gee, science is fun.

Anyone else out there a science nerd like me?  Anyone else out there tried this technique?  Feel free to leave comments below, or click on the title (permalink) above to redirect to a comment-friendly page.  Thanks!


8 thoughts on “How to Cut Glass with String, Nail Polish Remover, and Fire (FIRE!)

  1. Not a pyro? I have some pictures of someone burning a certain “To Do” list that would beg to differ…

  2. While the string method does work, the lines are not as crisp as most people would like. Without having to invest in a water jet or a glass/tile saw, you can create some outstanding cuts that even professional glass cutters say are not possible.

    Water Dunk (best for thinner glass, such as beer bottles):
    1. Bring a pot of water to boiling on the stove. You want to achieve a “slow roll” of boiling water.
    2. Using a purchased or homemade jig, score a line all the way around the bottle, ensuring that you do not repeat the cuts. (My homemade jig cost less than $15 and was assembled within an hour)
    3. Fill a bowl with cold water and ice cubes. (The colder the water, the better)
    4. Take the scored bottle and submerge in the boiling water (only submerge enough of the bottle to cover the score line) and count to 20.
    5. Carefully pull the bottle out of the boiling water and submerge it now in the ice water and swirl through the water gently. (if you listen carefully, you can hear the glass cracking)
    6. If the bottom down not shear off, do not force it! Place the bottle back into the boiling water and swirl gently, repeating this method as many times as needed until the bottle separates.

    This method has created the best results for me and although you may lose a few bottles in the process (imperfections in the glass can cause a vertical shear) the bottles that don’t shear vertically will have perfect edges and need only minimal sanding.

  3. Pingback: Operation Do-as-Much-as-We-Possibly-Can-in-One-Day (Charleston Vacation, Part 2) | The Ginger Penny Pincher

  4. Pingback: Man Candles | The Ginger Penny Pincher

Comments are closed.